Capabilities

The ERP team brings innovative solutions to any project and offers a full range of engineering and production services including prototyping, tooling, production, testing and final assembly.

ERP is Nadcap accredited, certified to AS9100D and has been a trusted supplier to Aerospace Prime Customers for decades.

We have expertise in the most advanced composite material systems including carbon fiber, fiberglass, aramid, epoxy, BMI, polyester, phenolic with additional capability in processing of aluminum, stainless steel, titanium and advanced tooling design.

Advanced Structural Composites

Carbon Fiber Epoxy Laminate Panels
Fiberglass Epoxy Hinge Cover Fairings
Krueger Flaps
Metal-to-Metal Bonding
Leading Edge Metal Bonded Assemblies

Interior & Non-Structural Composites

Paper Honeycomb Sandwich Panels
Glass-Phenolic Facing
Urethane Foam Blocking
Trimming, Drilling and Installation of Hardware
Various Composite Assemblies
Precision Machined Floorboards
Edge Filling and Insert Potting

Composite Ducting

Airducts – rigid / flexible / insulated
Complex Cutouts and Edge Shapes
Structural Ducting
ECS Ducting
APU Ducting
APU Plenums
Compression Molded Ducts

Composite Tooling

Hard and Soft Tooling (layup, cauls, core, trim, drill, routing, inspection)
Collapsible Duct Tooling
3D Printed Tooling for both proto-typing and production
Thermal Profiling and CTE Analysis
Materials: Invar, Aluminum, Ultem, Ceramics, Plaster, Salt, Rigid Foam, Tooling Board

Honeycomb Core Fabrication

Stabilizing
Slitting
Septumizing
Adhesive Core Splicing
Heat Forming
Core Potting
Precision handwork rout, trim and chamfer operations
5-axis router for part machining
Oven Processing

Legacy Product Manufacturing

ERP continues to support the needs of aerospace, defense and commercial programs that depend on us to provide metal bonded parts, silicone rubber seals, gaskets and extrusions, insulation blankets, strap assemblies and polyurethane elastomer molding.

We offer in-house tooling design and fabrication using advanced software and technologies and are experienced in building assemblies involving multiple materials and processes. ERP quotes custom jobs and unique applications, and we encourage new customers to experience our advanced engineering and innovative solutions.

In-House Production Capabilities

Tooling Design and Fabrication
Rigid, Flexible and High Temperature Material Processing
Lay-up, Fiberglass, Carbon, Aramid, Epoxy, Polyester, Phenolic
Foam Fabrication
Composite Air Ducts, Manifolds and Plenums
Honeycomb Sandwich Assemblies
Adhesive Bonded Assemblies
Calendering and Extrusions
Seal and Gasket Molding
Panel Assemblies

Facilities List

55,000 sq. feet with ability to expand
Over 3000 sq. feet of Cleanrooms
Autoclaves and Oven Curing
3 & 5 Axis CNC Machine Shop
Heated Hydraulic Presses
Pneumatic Splice Presses
Sewing Machines
Ultrasonic Welding Machines
PCM Printers

Composite Processing Innovation